特征迁移的小样本往复式压缩机故障诊断方法

Fault diagnosis of small sample reciprocating compressors based on feature transfer

  • 摘要: 在往复式压缩机的故障诊断中,由于传感器失效、安装位置变化等因素,难以获得有效、稳定和充足的样本数据,进而影响故障诊断模型的性能。针对上述问题,提出了一种基于特征迁移的小样本往复式压缩机故障诊断方法。首先,采用迁移成分分析(TCA)将样本数据投影到再生核希尔伯特空间(RKHS),实现源域和目标域之间的特征迁移。其次,利用最大均值差异(MMD)度量跨域间的分布差异,并结合深度置信网络(DBN)的自适应特征提取能力,在训练阶段通过聚合已标记源域数据和未标记的目标域数据来提升故障诊断效果。最后,搭建了小功率单作用往复压缩机实验平台,进行故障诊断实验,验证了该方法的有效性。实验结果表明:通过TCA获得的公共迁移分量能够有效减小投影在高维RKHS中源域和目标域数据的分布差异,进而提升诊断精度;与传统的小样本机器学习算法和DBN模型相比,该方法在处理不同方位传感器采集的数据时具有更强的泛化能力,故障识别准确率达92%。该研究证明了TCA和DBN相结合的故障诊断模型在解决小样本故障数据问题上的优越性,为小样本情况下复杂机械设备故障的准确诊断提供了理论支持。

     

    Abstract: The basic assumption of the traditional fault diagnosis model is that the training and test data have the same probability distribution, however, in the diagnosis of industrial reciprocating compressors, problems such as sensor failure and change of installation location often occur, resulting in the inability to obtain sufficient effective sample data to satisfy the requirements of the existing fault diagnosis model for input samples. This study proposes a feature migration-based shale gas reciprocating compressor fault diagnosis method under small samples, and fault vibration data are collected through a self-developed experimental platform to conduct fault diagnosis experiments. The experimental results show that the common migration component obtained by transfer component analysis (TCA) can reduce the distribution difference between the source and target domain data in the high-dimensional regenerated kernel Hilbert space (RKHS), thus obtaining better fault diagnosis accuracy. Compared with the traditional small-sample machine learning algorithm and the deep belief network (DBN) model, the proposed method shows stronger expressive and generalization abilities when dealing with data collected from sensors with different orientations, and the fault identification accuracy reaches 92%. The technique balances the advantages of migration learning and deep learning. It provides a theoretical reference for the migration fault diagnosis of complex dynamic equipment in the case of small samples.

     

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