基于涡流无损检测技术的金属表面缺陷三维模拟分析

3D Simulation Analysis of Metal Surface Defects Based on Eddy Current Non-Destructive Testing

  • 摘要: 该文研究了人工预制缺陷(矩形缺陷)模型的检测以及疲劳缺陷(三角形缺陷)模型的检测。通过COMSOL Multiphysics建立的人工预制缺陷以及疲劳缺陷的三维数值计算模型,详细研讨了金属铝材出现这两种不同缺陷时,其深度和高度与磁通密度Z分量之间的关系,并且以无缺陷模型作为对比,分析了磁通密度Z分量的差分信号。同时,通过COMSOL Multiphysics建立的含缺陷的脉冲涡流检测系统的有限元分析模型,详细分析了两种不同缺陷的磁通密度模值分布随缺陷高度和深度的定量演化规律。该文的研究集中在表面缺陷中的人工预制缺陷以及疲劳缺陷模型,研究结论将有利深入理解缺陷检测原理,并且可以应用于金属构件表面缺陷的定量检测中。

     

    Abstract: This paper studies the detection of artificial prefabricated defect (rectangular defect) models and the fatigue defect (triangular defect) models. A three-dimensional numerical calculation model for artificial prefabricated rectangular defects and fatigue defects was established by COMSOL multiphysics. The depth and height of the crack defects are different in detail. The relationship with the magnetic flux density Z component is discussed, meanwhile, taking the defect-free model for comparison, the differential signal of the magnetic flux density Z component is analyzed. The finite element analysis model of the eddy current testing system established by COMSOL multiphysics is used to analyze the quantitative evolution of the flux density distribution of the two different cracks with the correspond crack height and depth. Both artificial prefabricated defect and fatigue defect on the surface are considered in this research, the achieved results is useful for deeply understanding the eddy current detection principle, and also can be applied in quantitative detection of natural defects in metal components.

     

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