鼓式制动器应力场数值模拟

Stress Field Numerical Simulation of Automotive Drum Brake

  • 摘要: 针对鼓式制动器在制动过程中制动鼓出现开裂的问题,基于有限元法和瞬态热传导方程,分别建立了鼓式制动器接触分析模型和瞬态热分析模型。采用非线性接触方法分析了因制动蹄外张制动在制动鼓上产生的应力大小及其分布规律。利用瞬态生热对流与热传导分析方法得出了制动鼓上的生热-散热规律及其热应力的大小与分布规律。利用该模型分析了某重型车制动鼓开裂原因。结果表明,紧急制动工况时,机械应力和热应力对制动鼓不同部位的开裂都有影响,均可引起制动鼓疲劳开裂,且引起的开裂形态不同。该模型和分析方法对制动鼓的开裂失效研究具有很好的工程应用价值和理论指导意义。

     

    Abstract: Aiming at crackle occurs of the drum brake during the braking process, the contact analysis model and transient thermal analysis model of the drum brake is established respectively based on the finite element method and the non-static equation of heat conduction. The magnitude and the distribution of mechanical stress as a result of the brake shoe's braking on the drum is analyzed by nonlinear-contact method. The magnitude and the distribution law of heat generation, heat dissipating and the thermal strees is given by the method of transient thermal analysis. The cracking reason of the brake drum of a certain heavy vehicle is analyzed. It show that either the mechanical stress or the thermal stress can influence the brake drum's cracking under the emergency braking condition, yet the influences of morphology of cracking in the dram are different. The conclusion is also validated by the practical cracking morphology of the brake drum, proving that this method has good value in the field of engineering application and significance of theoretical guiding.

     

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